Ace Pharma Solutions

Tablet Press Tooling - Die & Punch Precise Perfect Finish Tablet Press Tooling Application & Process : ACE Punches and dies are manufactured in-house with state of art machines. The raw material used in the production of tablets is compressed by a pressure of several tons on a small area of a few square millimeters, to produce a visually perfect tablet. There fore the Tablet press tooling is required harder and smoother and good finish surface. Prism has developed an advance technological system especially for manufacturing of precise, perfect and finished tablet tools. Salient Features : Choice for material of construction of Die and Punch- 1. OHNS (T) Oil Hardened Non shrinking steel (Tungsten) - AISI 01 2. HCHC - High carbon High chromium steel - AISI D3 Tooling size as per EURO, IPT Standards and Special tooling. Can be manufactured any shape of the tooling. Can be manufactured Multi tips and Polo type tooling. Careful matching of material and hardness. Trouble free fitting and removal Manufactured to the smallest tolerances. High Precision finish. Tooling Set A single tooling set comprises of upper punch, lower punch and die. These punches move vertically in turret bores through cams and compress to form a tablet. As per international standards, i.e. TSM (Tablet Specification Manual) and EU (Euro Standard), tooling specs have been standardized so that inventories worldwide can be minimized for tablet presses. All international manufacturers follow EU standards and TSM standards mostly followed in the United States of America and in Japan. Upper punch : Upper punch is fitted in the turret bore and moves vertically in bores during compression. Upper punches make the upper cavity of the tablet. It is fitted with key for alignment with die bore in case of shape punches. For round punches, there is no need of key in upper punches. Upper Punches travels 5-6mm inside the die bore during compression and as per the penetration setting done in a compression machine. Tip Length is shorter in the upper punch compared to the lower punch. Tip length of upper punch is generally 8mm-9mm. Lower punch : The lower punch is fitted in the turret bore and makes the lower cavity of the tablet during compression. Lower punch tip always stays inside the die bore hence there is no need of key in case of lower punch. Tip length is relatively longer in the lower punch as it has to cover the entire height of die and eject the tablet. The lower punch tip length is 25-28mm. Die : Die is fitted in the die plate. Die bore in die is actually where the filling of powder is done. Upper punch tip and lower punch tip compresses the powder in the die bore with the help of compression roller pressure applied on the head flat during compression to make the required shape of the tablet. Tooling Types There are different types of tooling i.e. D, DB, B and BB types. Apart from these standard types, there are FS tooling, BBS tooling, A tooling and Chinese standard tools which are totally different than International standard tools.

Tableting Machine Ace International offers a variety of high tech tablet compressing machines. The tablet compressing machines manufactured by the reliable manufacturer are used in pharmaceutical as well as other related industries. The range of tablet press machines offered are extremely strong and durable due to usage of finest quality material.Overs the years of experience and proficiency in Advance Pill Press Machine manufacturing, the industry has developed an exclusive variety of Rotary Tablet Press Machines(Pill Press Machines). Pharmaceutical Tablet Press The Pharmaceutical Tablet Press has an unmatched quality with high performance. To reach out the demands of Tablet Compression Machines, a wide range of the Single and Double Rotary Tablet Compression Machines, fulfilling all the production requirements, including high, low as well medium production rate have also been developed. The company offers a wide range of Tablet Compression Press Machine which include Rotary Tablet Press,Lab Tablet Press, Tablet Compression Press, Mini Tablet Press, High Speed Tablet Press, Lab Scale Mini Tablet Press, Single Rotary Tablet Press, Bolus Tablet Press, Rotary Tableting Machine, Rotary Tablet Compression Machine, Double Sided Rotary Tableting Machine, Rotary Slugging Press, Rotary Tablet Compression Press, Double Rotary Tablet Press, Single Sided Rotary Tablet Press, Pre-Compression Rotary Tablet Presses, Rotary Tableting Machine and Double Sided Rotary Press. Tablet Compression Machine – rotary tablet compression machine The Tablet Compression Machine is known by the names – Pharmaceutical Tablet Press, Mini Tablet Press Machines, Double Rotary Tablet Compression Press Machine, Tableting Technology, Tablet Press Machine, Tablet Compressing Machine, Single & Double Rotary Tablet Press Machine and Tableting Machines.

High Performance Mixing and Wet Granulation Process Technic Application & Process : Salient Features : ·High speed mixing & granulating ·Design is cGMP - Current Good Manufacturing Practices compliance ·All Product contact parts AISI 316 & non contact parts AISI 304. ·Automated maxing and granulating process in single bowl. ·High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. ·Unique design with four arm mixing impeller with blade angle to pushing product radically outward. ·Chopper blade designed to cuts lumps and make granules. ·Dual speed mixing impeller for mixing and intensify chopper for granulating. ·Flush fitting discharge plug is electro pneumatically operated. ·Air pursing for seal for both shafts. Safety Features : ·Total drive transmission system enclosed ·Limit switch installed in the top lid ensure lid is closed ·Air pressure switch installed to ensure pressure is in limit. ·Limit switch installed at discharge to ensure product container underneath of discharge. ·Overload relay Protection and Emergency stop button

ACE Ointment Manufacturing Plants process homogenization of semi solid with liquid components to produce ointments, creams, lotions & gels. There are three different vessels for individual operations connected with each other through pipelines & valves to process as one complete automatic ointment manufacturing plant. Water phase vessel heated the water, oil phase vessel melted the jelly or wax into liquid state and manufacturing vessel perform blending operations of all the available ingredients. Bottom and top entry agitators onto vessel provided for homogeneous blending. Further high speed chopper provided at bottom of manufacturing vessel for high shear mixing operations. Cream Manufacturing Plants are high end systems uses modern technique to enhance production performance. Equipment comes handy in the production of quality products in industries such as pharmaceutical, herbal and cosmetic. Plant offers flexibility to producers and equipped with high class features which given it ten out of ten. Adinath International is excellent ointment manufacturing plant manufacturer in India with installations across the globe. Our plants are cGMP certified and having validation protocols for regulatory requirements. It has PLC system with touch screen MMI and SCADA packages optionally. As you have variety of packages at your disposal, so you do not need to look elsewhere for cream, gel and toothpaste manufacturing plants.

Capacity 2.5 kg to 500 kg; MOC SS 304/316/316L. Very versatile process equipment with fully automatic PLC-based operation, minimum handling and more hygienic. Top-mounted telescopic cylinder for auto bag shaking, clamp-type bottom mesh for container; cGMP with documentation.

Available capacity 100 L to 10,000 L; MOC SS 304/316/316L. Direct heater, strip heater or steam jacket/coil; digital temperature controller/indicator; circulation pump for uniform temperature; automatic level controller connected to MCDP; horizontal or vertical execution as per site requirement.

Available capacity 100 kg to 2,000 kg with a choice of anchor designs. Optional homogeniser (top, side or bottom entry with circulation), hydraulic lid lifting for easy cleaning, optional load cell for accurate measuring, flexible product transfer piping, VFD for agitator/homogeniser RPM and a specially designed drive assembly.

Available capacity 50 kg to 500 kg; MOC SS 304/316/316L. Easy to operate and clean, totally closed operation to avoid dusting; can connect with granulator for continuous discharge and clamps easily with fluid bed dryer bowl.

Available capacity 5 kg to 4,000 kg; MOC SS 304/316/316L. Polygon-shaped body with conical adapter and charging drum, high-efficiency duplex chain drive, SS pipe railing and guard for safety; cGMP with documentation.

Available capacity 25 kg to 1,000 kg; MOC SS 316/316L. Hydraulic lid lifting for mfg. vessel, bottom/top homogenizer, dual anchor agitator with fixed anchor; cGMP with documentation.

MOC SS 304/316/316L; flow capacity 50 LPH to 5,000 LPH.

ACE International An auto capsule filling machine is a specialized piece of equipment used in pharmaceutical and supplement manufacturing to automate the process of filling empty capsules with powder, pellets, or granules. Here are some key features and functions typically associated with auto capsule filling machines: Automation : These machines are fully automated or semi-automated, reducing manual labor and increasing production efficiency. Capacity and Speed : They can handle a large number of capsules per hour, depending on the model and specifications. Precision : Modern machines are designed to ensure accurate filling weights and consistent capsule filling, minimizing variations between capsules. Flexibility : They are often capable of handling different capsule sizes (like 00, 0, 1, 2, 3, 4) with interchangeable parts or adjustments. Control and Monitoring : They may include controls for adjusting filling weights, monitoring capsule quality, and detecting errors or inconsistencies. Cleaning and Maintenance : Easy to clean and maintain, adhering to pharmaceutical manufacturing standards for hygiene and safety. Integration : Some machines may be integrated with other equipment in the production line, such as capsule polishing machines or capsule sealing machines. Safety Features : Designed with safety features to prevent contamination and ensure product integrity. Material Handling : Capable of handling a variety of materials, including powders, pellets, tablets, and capsules with different formulations. Compliance : Compliant with industry regulations and standards (e.g., FDA, cGMP) governing pharmaceutical manufacturing. These machines are crucial for pharmaceutical companies and supplement manufacturers looking to scale production while maintaining quality and consistency in their products.

MOC SS 304/316/316L; flow capacity 50 LPH to 5,000 LPH; for chemical, cosmetic, food, flour, dairy, paint and similar products.

Available capacity 2.5 HP to 10 HP with multi-speed drive for grinding various products. Easy dismantling and cleaning, high surface finish, easy portability; MOC SS 304/316/316L; cGMP with documentation.

Automatic tube loading and orientation with no-tube-no-fill system; folding and coding at individual stations. Combo model suits both aluminium and lami/plastic tubes. Output 70-80 tubes/min (double head) or 35-40 tubes/min (single head); filling range 3 g to 250 g with change-over.

Models IMM-100 to IMM-3000 with high-speed stator and rotor construction, for both batch and continuous production. Inbuilt mechanical seal, high sanitary finish, meets cGMP and FDA norms; MOC SS 316/316L; cGMP with documentation.

Available models 50 L to 500 L; MOC SS 304 & 316L. Available with hopper / pressure Nutsche filter; fitted with pressure gauge, safety valve & air vent; cGMP with documentation.

Available models 8", 14", 18", 24" & 33" plate diameter; MOC SS 304 & 316L. Available with centrifugal/gear/lobe pump; fitted with pressure gauge, safety valve & air vent; cGMP with documentation.

Available models 8" to 16"; MOC SS 304/316/316L; for products such as ink, oil etc.

Available in single / three / six stations; three and six station units provided with SS stand & piping; MOC SS 316/316L with mirror polish.

Available in 142 mm & 293 mm sizes; bubble test arrangement can be provided; MOC SS 316/316L with mirror polish.

Cartridge filter housing available in single/multi configuration; size 5" to 40"; MOC SS 304/316/316L; Code 7.

Cartridge filter housing available in single/multi configuration; size 5" to 40"; MOC SS 304/316/316L; Code 7.

Available size 30" / 48"; MOC SS 304/316/316L. Filter mesh 8/5/18 mesh; output 200-500 kg/hr (depends on mesh & product). High surface finish, optional double-decker arrangement, easy dismantling and cleaning; cGMP with documentation.