Capabilities & Technical Specs
Feature Specification / Detail
Shot Weight Range 5 g to 1500 g, enabling both small parts and relatively large components.
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Tolerance Control Thermoplastics tolerances typically ±0.2 to ±0.5 mm for general parts; specialized tooling / design may achieve tighter depending on geometry.
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Surface Finish Options Glossy, semi-glossy, matte, textured finishes are available.
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Material Versatility Over 20 thermoplastic materials processed — including ABS, PA (nylon), PC, PP, PE (HDPE, LDPE), PS, PET, etc.
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Molding Details High cavity molds (up to 32 cavities) for small intricate parts. Insert molding capability (metal/plastic inserts integrated).
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Process Parameters Injection pressures up to 20,000 psi, precise control of mold temperature, injection rate, and speed. Mold temperature ranges around 180°F to 220°F (≈ 82°C–104°C) for optimum cooling and low distortion.
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Quality & Standards ISO 9001 certified, adherence to ASTM standards: ASTM D570 (moisture absorption), ASTM D256 (impact strength), ASTM D648 (heat distortion), ISO 4287 for surface roughness. Statistical Process Control (SPC) used. Rejection / defect rate <0.1%.
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Tooling & Maintenance Mold designs built using CAD; tooling maintenance scheduled every ~100,000 cycles. Preventive & predictive maintenance in place.
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Product / Service Process Flow
Concept & Feasibility — Design input, CAD design, material selection
Prototyping — Rapid prototype runs for form, fit, and function
Tooling — High-cavitation molds, insert molds, mold material selection
Pilot & Mass Production — Scaling from small-run to full volume production
Quality Control & Testing — Dimensional checks, mechanical testing, visual inspection, reject analysis
Applications
Automotive parts & housings
Consumer electronics enclosures
Industrial machine components
Transparent or aesthetic parts (using PC, PET)
Components requiring chemical resistance, wear, or impact resistance
Description provided by EVANTLIS ENGINEERING LLP.