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Ferro Nickel is a high-quality alloy consisting primarily of iron and nickel, essential for the stainless steel industry. This alloy typically contains nickel content ranging from 40-45%, with controlled impurities: maximum phosphorus and sulfur levels of 0.040% and carbon ranging from 1-2% per heat. Weighing between 700-800 kgs per heat, Ferro Nickel serves as a critical component in enhancing the strength, ductility, and resistance of stainless steel products. The production of Ferro Nickel is executed through various metallurgical processes, predominantly using high-temperature methodologies such as blast furnaces and electric arc furnaces. These processes efficiently extract and combine nickel from nickel-containing ores with iron, ensuring the consistent quality and performance required in industrial applications. Its importance cannot be overstated, as Ferro Nickel influences the properties of the final stainless steel products, making it indispensable in sectors like construction, automotive, and manufacturing.
Key Features
| Features | Description |
|---|---|
| Nickel Content | 40-45% |
| Phosphorus & Sulfur Max | 0.040% |
| Carbon Max | 1-2% |
| Per Heat Size | 700-800 kgs |
| Production Process | Pyrometallurgical methods (Blast Furnace & Electric Arc Furnace) |
| Applications | Primarily used in stainless steel production |
| Attributes | Description |
|---|---|
| Alloy Type | Ferro Nickel |
| Uses | Stainless Steel Manufacturing |
| High-Temperature Processing Method | Blast and Electric Arc Furnace |
| Smelting Temperature Range | 1600°C to 1800°C |
| Origin of Ores | Nickel lateritic and saprolite ores |
| Chemical Composition | Iron and Nickel |
Key Words
*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
Country Of Origin: India
Best quality FeNi for stainless steel industry,
Ni - 40-45%
P & S - 0.040 max
C - 1-2% max
Per Heat size 700 to 800 kgs
Ferro Nickel is an important alloy, primarily used in the production of stainless steel, which contains a mixture of iron and nickel. The process of making ferro nickel is typically done in a blast furnace or electric arc furnace, where nickel-containing ores are processed to extract the nickel and combine it with iron. However, when you mention catalyst in the context of ferro nickel, it may refer to a specific method or innovation related to the process or other forms of catalytic processing that influence the efficiency or chemistry of the extraction process.
The typical processes for producing ferro nickel include:
a) Pyrometallurgical Process (High-Temperature Methods)
The most common method to produce ferro nickel is through pyrometallurgical processes. There are two primary methods used:
Blast Furnace: Nickel ores, especially lateritic ores, are first crushed and then smelted in a blast furnace, where the nickel content is reduced, and iron is added. The furnace operates at high temperatures (around 1,600°C). The chemical reactions reduce the nickel oxide and iron ore into a ferro nickel product that contains approximately 20-30% nickel.
Electric Arc Furnace: In this method, laterite or saprolite ores are mixed with carbon (usually coke) and heated in an electric arc furnace at very high temperatures (about 1,800°C). This method is typically more energy-intensive but can produce higher-grade ferro nickel alloys with nickel content higher than that from blast furnaces.
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