Concrete & FAL-G Block Machine

The Nanolite Concrete Block Machine is capable of producing Solid Concrete Blocks, Hollow Blocks and FALG blocks. The major raw material used in the machine includes Cement, Flyash, Stone Chips, Stone dust or sand, and water. We use vibration and hydraulic press technology to produce these products. These blocks are produced using an Egg Laying type concrete block machine. The vibration eliminates the air voids in the concrete and hydraulic press ensures proper shape and compactness and achieve high strength.

The process of producing these products include feeding the raw materials into the mixer. The ratios of raw material to be feeded are based on the target product type, strength, application, local availability of raw material and other specifications. The specially designed pan mixer or drum mixer would thoroughly mix the material till the required uniform texture and consistency is achieved. Thus, obtained wet concrete is moved to the Egg Laying Type Concrete Block machine trough concrete trolleys. The wet concrete is poured into the mould of the block machine. The vibrator is switched on for few seconds for the material to settle. More concrete is poured into the die and excess material is removed using a shovel. Then the vibrators are switched on again and the hydraulic ram would press the material using hydraulic pressure. After pressing for required duration the mould is removed leaving the blocks on the floor. The vibrators would be automatically turned off after lifting the mould with the help of a limit switch. The machine would then move forward using a travel motor attached to the machine. The cycle repeats and thousands of blocks can be produced using the same method.  

Post 24hrs after producing the blocks these are moved to a stockyard for curing. Good Curing gives good strength and dimensional stability to the concrete blocks. These products need to be cured by Water Curing procedure for 14 – 28 days. By using the chemical hardner the curing timing can be reduced drastically. Because of great-Engineered properties, NANOLITE blocks have become popular in wide range of applications in construction sector.