Product Overview
The BJS 5th & 3rd Generation Automatic Pipe Slotting Machine is a versatile industrial solution designed for precision slot cutting in plastic pipes, including HDPE pipe applications. Engineered for consistent performance, this automatic pipe slotting machine supports both 5th generation servo-driven operation and 3rd generation configurations, allowing manufacturers to select a suitable system based on production requirements and budget considerations.
Efficient Slotting Performance
This industrial slotting machine delivers fast and accurate slot cutting with a slotting time of approximately 1.0 minute per line for the 5th generation model and 1.0 to 2.0 minutes for the 3rd generation model. The powered pipe holder with collets ensures stable pipe positioning and indexing, helping maintain uniform slotting across different pipe sizes and materials.
Servo-Controlled Motion System
The 5th generation configuration includes servo motor and servo drive for trolley traverse, improving control and repeatability during operation. The cutter up and down movement is managed by a servo cylinder, enabling controlled penetration and consistent slot depth. This setup is suitable for manufacturers requiring reliable slotting precision in continuous production environments.
Machine Construction and Safety Features
The machine is equipped with aluminum slide doors and viewable polycarbonate sheets, allowing operators to monitor the slotting process while maintaining a safer and more controlled work environment. An integrated dust collecting system helps reduce debris during operation, contributing to cleaner and more efficient production facilities.
Technical Specifications and Applications
The BJS-SM-5G/3G series supports pipe sizes ranging from 40 mm to 400 mm and pipe lengths from 3.0 to 6.0 meters. It is powered by a 15 kW cutter motor with power consumption between 18.75 kW and 20.50 kW. Slotting performance may vary depending on pipe diameter, wall thickness, material composition, and cutter condition. This machine is widely used in drainage pipe manufacturing, infrastructure development, and industrial plastic pipe processing.
Optional Features for Enhanced Productivity
Optional features include a separate dust collecting system, a closed circuit chilled air arrangement for HDPE pipe slotting, and an IoT monitoring system for real-time production tracking. These enhancements allow manufacturers to improve operational efficiency, maintain process control, and adapt the machine to specific production requirements.
Frequently Asked Questions
1. What is the 5th & 3rd Generation Automatic Pipe Slotting Machine used for?
This machine is used for slot cutting in plastic pipes, including HDPE pipes, for applications such as drainage, infrastructure, and industrial piping.
2. What pipe sizes can this machine process?
The machine supports pipe sizes ranging from 40 mm to 400 mm depending on the model.
3. What is the difference between 5th and 3rd generation models?
The 5th generation model includes servo motor and servo drive for trolley movement, offering improved control and precision compared to the 3rd generation configuration.
4. What is the slotting speed of the machine?
The 5th generation model achieves approximately 1.0 minute per line, while the 3rd generation operates between 1.0 to 2.0 minutes depending on conditions.
5. How is pipe stability maintained during slotting?
The machine uses a powered pipe holder with collets to ensure proper indexing and stable positioning during slotting operations.
6. Is this machine suitable for HDPE pipes?
Yes, the machine is suitable for HDPE pipe slotting, and an optional chilled air arrangement is available for improved processing.
7. What safety features are included?
The machine includes aluminum slide doors with polycarbonate viewing panels for safer operation and better visibility.
8. Does the machine include dust control?
Yes, it includes a built-in dust collecting system, with an option for a separate dust collection unit.
9. What are the power requirements?
The machine uses a 15 kW cutter motor with total power consumption between 18.75 kW and 20.50 kW.
10. Can the machine be upgraded with monitoring systems?
Yes, an optional IoT monitoring system is available for real-time tracking and production management.
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